Who we are?
We are a team of professionals with an individual approach to each customer.
Our purpose is to assess the needs of our business partners as accurately as possible and provide them with the most effective solutions available for the plastics industry. Emplast specialists will guide your company through the entire process of investment, technical specifications and requirements as well as providing technical support during the use of the delivered machinery and equipment.
As regards cooling and feeding systems, we support our customers with energy and performance analysis for the implementation or upgrading of the customer’s current solutions and technologies.
We implement SMED techniques to streamline the production process and save time during machine changeovers.
The experience we have gained through many years of existence on the market has helped us to establish stable relationships with our clients. The high quality of our services, expert advice and fast service allow us to reach more and more customers every day.
MONITORING AND CONTROL SYSTEMS FOR PLASTIC CONSUMPTION
Central plastic distribution systems
The central system consists of many different machines and devices. For years Emplast has been working with well-known brands in the area of control, feeding, dosing and drying. In the area of central systems, we use products from companies such as Busch, Siemens and Simatec. Cooperation with recognized manufacturers allows our engineers to use their experience and know-how in the best possible way. Thanks to the solutions we offer, the customer achieves a competitive advantage, reduces the operating costs the system and receives a product tailored to its current and future needs, while the synergy between the devices allows supervision and control of material consumption on the production line.
ENERGY-EFFICIENT COOLING SYSTEMS WITH FREECOOLING
Cooling factory - container cooling
Among the cooling systems installed at customers’ facilities over the last few years, energy-efficient freecooling solutions have been the most popular. Emplast meets the changing trends by offering reliable cooling systems that combine the high cooling capacity of gas chillers with the energy efficiency of fan batteries while remaining fully modular and mobile. The water and glycol systems of our partner Industrial Frigo® provide the necessary cooling power for the current demand. The cooling system makes full use of atmospheric conditions, which directly translates into lower electricity consumption, with a return on investment already within the first few years of operation.
Industry 4.0
Emplast 4.0
Progressive digitalisation makes it possible to centralise the production processes of all machines, which translates into significant cost savings and a rapid response to anomalies occurring during production. The solution created by Emplast allows the user to integrate devices and machines on the production line, according to the standards of Industry 4.0. The peripherals offered by Emplast are equipped as standard with modules that facilitate integration into existing systems.
SINGLE MINUTE EXCHANGE OF DIE
We apply the SMED technique
EVOCONTROL TECHNOLOGY
High-tech hot runner control systems
Emplast, together with Nolden GmbH, offers comprehensive control, diagnostic and monitoring systems for hot runners. Thanks to Nolden’s innovative products, our customers have an easier time working and operating their equipment. EvoControl technology is a patented control method for hot runners that removes the negative effects of PID-based systems once and for all and revamps temperature control. Thanks to this modern technology, the user is able to control the cooling system, nozzles, hydraulics and internal pressure in the injection form.
ONE SYSTEM, MULTIPLE BENEFITS
Control of process water flow and temperature in the form
WE MOVE EVERYTHING!
Technological process automation
The transport of the plastic or the final product is crucial in any company dealing with plastics processing. Technologically advanced straight, folding or lift conveyors, allowing work programming and metal separation, are an essential piece of equipment for any modern factory. Since 2011, ROMA has specialised in developing concepts for industry in the field of conveying, handling and filtering mainly in the plastics production and rubber industry. Emplast aims to meet customer requirements while ensuring reliability and expertise by offering high-end equipment manufactured by ROMA.
QUALITY AND INNOVATION
Industrial waste management
Due to the increasing emphasis on green technologies, also in plastics processing, we are focusing on recycling through a partnership with Italian mills and crushers manufacturer CMG. Since 1979, this company has been designing and implementing systems for grinding post-production waste. The company’s innovative approach to projects translates into a wide range of products – from bench mills to high-performance plastic and cable crushers. CMG’s offering is complemented by reliable dust collection, storage and milling transport systems. Emplast’s specialists help to select the right equipment for the customer’s needs, even for non-standard solutions.
SILOS + COMPONENTS + MORE
Storage and unloading of plastics
Storage, transportation, and unloading of plastic material form the initial phase of the production process. Like any other phase, it plays an important role in the process due to the quality of semi-finished products, transportation time and quality, and working conditions. Achberg is a renowned supplier and manufacturer of innovative and efficient solutions for storing and transporting bulk materials in the plastics industry. The company’s products are used wherever injection molding, extrusion, and blow molding are involved. The portfolio includes products for processing various raw materials, taking into account the individual properties of bulk materials.
Join the group of satisfied customers!
We have an international network of partners consisting of well-established European manufacturers as well as young companies that introduce innovative products for the industry. As a result, our customers gain a competitive advantage in the market, and working with us is stable, predictable, and profitable.
